Today’s business world is not unfamiliar with 5G technology. This 5th-generation wireless technology is designed to be faster and more reliable than previous networks. Its ability to support more devices makes it ideal for larger corporations.

However, organizations that don’t recognize 5G’s ability to impact manufacturing and operations may not utilize it to its fullest capacity. 5G systems have the potential to track production processes, monitor equipment conditions, and optimize resource allocation. It can reduce operational costs while enhancing productivity.

What are the Benefits of 5G in Manufacturing?

• Faster Data Transfer: 5G transfers data up to 100 times faster than 4G for real-time efficiency, allowing organizations to react quickly.
• Low Latency: With less than 1 millisecond latency, organizations can count on high reliability.
• Massive Machine-Type Communication (mMTC): 5G can connect up to 1 million devices per square kilometer simultaneously to offer seamless communication between devices, machines, and sensors.

As a result, companies can benefit from:

• Improved Productivity: Faster communications lead to quicker response times and improved efficiency.
• Enhanced Flexibility: 5G supports adaptability, allowing manufacturers to pivot between products and processes seamlessly.
• Improved Monitoring: The technology provides updates so organizations can monitor systems in real-time and determine when maintenance and repairs are necessary. They can address problems before they develop into more significant issues.
• Streamlined Supply Chain Management: 5G’s communication and data sharing capabilities lead to more efficient inventory management and logistics, reducing lead time and costs and improving customer service.
• Safer Work Environments: The technology identifies possible hazards before they endanger workers.

How is 5G Integrated in Manufacturing and Operations?

Remote Maintenance and Repairs

5G can combine with augmented reality to provide an augmented display of systems that allow them to perform maintenance and repairs. Technicians who have worked with this process found they can perform repairs in half the time. The technology allows technicians to quickly search through information to troubleshoot systems and identify and address problems efficiently.

Remote Training

5G can also combine with virtual reality to provide remote training opportunities. Remote training is ideal for off-site workers. It can also familiarize employees with new equipment before it arrives in the office so they can hit the ground running. It minimizes the need for human training, reducing costs and enhancing productivity.

Asset Management

Many companies suffer from poor asset management. They cannot track tools, equipment, and inventory, leading to wasted time searching for resources. It also increases the risk of theft and maintenance needs going undetected.

5G-powered IoT devices can be installed on equipment, tools, and inventory, ensuring they don’t get lost. Sensors can also detect when maintenance is required so organizations can address issues before they become more significant problems.

Automatic Guided Vehicles (AGVs)

Automatic guided vehicles can handle tasks like fork-lifting, towing, and moving pallets, reducing risks and improving efficiency. They can also gather data to enhance decision-making. Radio waves, magnets, vision cameras, or lasers guide the vehicles.

Organizations can get the most out of their AGVs with optimal connectivity. In the past, WIFI and RFID handled communication between vehicles and systems, but they can encounter issues in busy networks. 5G is an optimal solution scaling for large factory environments to provide optimal coverage.

Industrial Automation

Industrial automation is a broad term that refers to automated industrial equipment. It increases production efficiency by minimizing the risk of errors. Examples include IoT sensors, AI vision cameras, and autonomous robots.

5G connectivity supports industrial automation by providing real-time monitoring and advanced insight into factory operations. Managers can use this information to maximize workflows and reduce waste. In time, industrial manufacturing will enhance factory and warehouse operations, making them more innovative and efficient.

Supply Chain Management

Supply chain management is a process that requires planning, organization, and material flow optimization. It typically requires massive human involvement, making it an expensive, error-prone process. Optimal communication is essential.

5G solves many of these issues by supporting quick communications. Warehouses can immediately find out if a supplier is running late on a shipment so they can plan accordingly. It also ensures organizations are immediately aware of issues such as low inventory and maintenance needs.

Want to learn more about the technology that can help your organization run more efficiently? Sign up for our newsletter today.